Author: pa

Wooden/GRP/PU Models

WSSA_small_04

Modellfraese_small_05

Modellfraese_small_10

The ship model blanks are made from laminated slabs of abachi wood.

Waterjet Cutting System

The components are created with computer assistance and manufactured by means of a high-pressure waterjet cutting system (3500 bar). The machine cuts the parts very accurately and efficiently in rapid succession. The water absorption of the cut surface is very low and allows a further processing of the blanks after a drying time of one day. The machine has a working range of 2000 mm x 4000 mm and is also capable of cutting up to 120 mm thick steel.

 

5-Axis Milling Machine

The laminated ship blanks are completely machined on the Huber & Grimme 5-axis milling machine using coarse and fine milling operations, and thereby achieve a nearly perfect surface finish. With a one-time manual surface sanding after the milling process, the model is prepared for further processing. With the use of 5-axis milling machine, the requirements of the ITTC are met in terms of accuracy of model ships (± 1 mm, 0.5 % Lpp). The machine has a maximum working range of 8000 mm x 2500 mm x 1200 mm, a processing speed of up to 40 m/min. and a maximum speed of 24,000 rpm.

Wave Energy Conversion

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Dynamic Positioning Calculation

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Keeping the position of a ship, regardless of sea state, wind and current is called “Dynamic Positioning” (DP). For offshore vessels and platforms DP capabilities are critical to executing their missions at any time. When designing these systems, knowledge of the forces acting on the ship is required in order to interpret or control the DP-drive systems. At SVA Potsdam, these forces are determined with experimental methods and also by mathematical means.

  • Wind Forces
  • Wave Forces
  • Current Forces

Each of these forces is determined seperately and the total resulting force is then calculated by the principle of superpostion.

  • Wind forces are calculated using empirical formulas, usually according to Blendermann [1] or Isherwood [2]. The calculation of wind forces can be carried out for any surface vessel.
  • The wave forces are calculated with the program system UTHLANDE. These calculations are based on linear strip theory. The drift forces are determined for each given sea state.
  • The values for current forces are obtained from the SVA’s extensive database of comparative ships. Moreover, the results come from the SVA research project “Determination of Forces and Moments on The Hull at Angles of Incidence through 360°” into the forecasting methods of SVA.

As a result, DP Capability plots come for the various scenarios and environmental conditions studied. The example below shows a single DP Capability Plot for a ship with bow and stern thrusters. The forecasting provides the needed thrusts of the particular thruster, which are necessary for the investigated combination of waves, wind and current to hold the ship in position.

 

Context Related References / Research Projects
[1]    Blendermann, W.: Parameter Identification of Wind Loads on Ships, Journal of Wind Engineering and Industrial Aerodynamics, 51 (1994)
[2]    Isherwood: Wind resistance of merchant ships, Royal Inst. of Nav. Arch., 1972
[3]    Steinwand, M., Wuttke, H., Schleusener, B.: Prognose quasistationärer Rumpfkräfte anhand von Vergleichsschiffen, numerische Modellierung von Steuer- und Propulsionsorganen und Verifikation simulierter Manöver, Bericht 3735, Schiffbau-Versuchsanstalt Potsdam, November 2010 (Abschlussbericht)
[4]    Steinwand, M., Schomburg, E.: 360° – Strömungskräfte auf das Schiff, STG-Sprechtag Manövrieren, 14. Mai 2014, Hamburg
[5]    Steinwand, M.: Dynamic Positioning von Schiffen und Plattformen mit Motionstabilisierung unter Verwendung von x/y-Logik, 8. SVA-Forschungsforum, Potsdam, 29. Januar 2015
[6]    Steinwand, M.: Forces on Podded Drives in Manoeuvring Condition, SVA-CTO-Meeting, Brieselang, 6. Juni 2015
[7]    Steinwand,M.: Bestimmung der Kräfte und Momente auf das Unterwasserschiff über Anströmwinkel von 360°, Bericht 4342, Schiffbau-Versuchsanstalt Potsdam, Juni 2015 (Abschlussbericht)

Dynamic Positioning Test

The Dynamic Positioning Capability (DP Capability) defines the position holding capability of a ship within given environmental and operational conditions. As a result of model testing, DP capability plots and data for the design of control systems can be provided. For DP capability plots the external forces on the ship through rough seas, currents and winds are determined in the model test. Within the towing tank, there is a wind turbine, a wave machine to produce the loads and balances to measure the forces and moments on the ship. As a result, the DP capability plots are plotted for different scenarios and environmental conditions.

Interpretation of DP control systems is realised through dynamic environmental conditions simulated in the towing tank with free running models. Any irregular sea state and wind profile can be produced. The model can be equipped with rudders, thrusters, VSPs and other control mechanisms. The superstructure of the ship is also modelled.

DP_Sims_bild1b_smallDP_Mess_Windbank

 

Context Related References / Research Projects

[1]    Steinwand, M., Wuttke, H., Schleusener, B.: Prognose quasistationärer Rumpfkräfte anhand von Vergleichsschiffen, numerische Modellierung von Steuer- und Propulsionsorganen und Verifikation simulierter Manöver, Bericht 3735, Schiffbau-Versuchsanstalt Potsdam, November 2010 (Abschlussbericht)
[2]    Steinwand, M., Schomburg, E.: 360° – Strömungskräfte auf das Schiff, STG-Sprechtag Manövrieren, 14. Mai 2014, Hamburg
[3]    Steinwand, M.: Dynamic Positioning von Schiffen und Plattformen mit Motionstabilisierung unter Verwendung von x/y-Logik, 8. SVA-Forschungsforum, Potsdam, 29. Januar 2015
[4]    Steinwand, M.: Forces on Podded Drives in Manoeuvring Condition, SVA-CTO-Meeting, Brieselang, 6. Juni 2015
[5]    Steinwand, M.: Bestimmung der Kräfte und Momente auf das Unterwasserschiff über Anströmwinkel von360°, Bericht 4342, Schiffbau-Versuchsanstalt Potsdam, Juni 2015 (Abschlussbericht)

Frictional Resistance Measurement

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The frictional resistance of a ship is a substantial part of the total resistance. This is influenced, among other things, by the texture of the skin (e.g., type of coating, degree of fouling). To minimise the power consumption and thereby reduce costs and protect the environment, it is therefore sensible to hold frictional resistance as low as possible by special coatings or surface structures. Corresponding studies can be performed on the friction measuring system. A roughness analysis of the surface by itself is not sufficient to deduce the exact frictional resistance. Experimental studies allow for more accurate conclusions. For this purpose, two plates with the coating to be tested are installed so that these form a narrow rectangular channel which is traversed by water in the friction test section. By the simultaneous measurement of the flow rate and the pressure loss along the test section and the water temperature, the wall shear stress can be detected and finally the frictional resistance coefficient of the plates is calculated. The results are transferrable to the frictional resistance of the ship. In order to cover the largest possible range of speeds, up to 20 m/s can be run in the friction measuring system.

These studies are not limited to the shipbuilding industry, but are also applicable in the aerospace and automotive industries. The results from the friction measuring system are also transferrable for these applications and can be profitably implemented where friction plays a role.

Reib_mess_Foto01_smallReib_mess_Foto02_smallReib_mess_Foto03_smallReib_mess_Diagramm

 

Context Related References / Research Projects

[1] Schulze, R.: Measurement of Skin Friction Drag and Design of Riblet Structures for a Ship Application, AIRBUS, Bremen, 30. Juni 2015